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Combustion Testing Machine
Abuse and Safety Tester

Combustion Testing Machine

The combustion testing machine is a specialized safety testing equipment. It simulates the situation where the tested object is exposed to open flames and high-temperature environments, to assess its fire resistance, risk of thermal runaway, and determine whether there will be a fire, explosion, ejection, or leakage. It is a must-have testing equipment for research and development.

    Technical Specifications

    Name

    Battery combustion testing machine

    Model

    TA-RSPS

    Control method

    PLC Touch screen control

    Platform hole

    A circular hole with a diameter of (100 ± 2) mm, on which a steel wire mesh is placed.

    Steel wire gauze

    The diameter of the metal wire is 0.45mm, with a mesh size of 20.

    Detachable steel wire mesh: It is better to disassemble it by oneself if it is burned out; Simple and convenient

    Octagon

    The distance between the opposite sides is (610 ± 10) mm, and the height is (305 ± 5) mm

    Install 8 easily removable aluminum wire mesh around the perimeter (battery can be replaced by oneself if damaged)

    Aluminum wire mesh

    The diameter of the metal wire is 0.25mm, with a mesh size of 16-18.

    Detachable aluminum wire mesh: It is better to disassemble it by yourself if it is burnt out; Simple and convenient

    Burner

    American style Bunsen Lamp (Gas Spray Lamp)

    Mark lamp - compliant with UL1973-2022 standard

    Gas flow control valve

    The gas intake can be adjusted by oneself to control the height of the flame; An explosion-proof gas throttle valve is installed on the exterior of the box

    Gas igniter

    The inner box is designed with a gas infrared dedicated igniter

    Insect and rodent resistant gas pipe

    The connected gas pipe is equipped with steel wire mesh to prevent insects and rodents from biting and leaking gas

    Inner size

    W810mm*D760mm*H698mm.

    Inner material

    Stainless steel SUS304. Thickness t=2.0mm

    Sealing strip

    High temperature resistant automotive sealing strip

    Lighting

    The test chamber is designed with high brightness LED lighting for easy visibility of the testing conditions inside the chamber

    Smoke exhaust

    Induced draft fan of smoke exhaust boiler: fire-resistant, outer diameter of rear smoke exhaust outlet is φ 102mm, exhaust air volume is 450m ³/h

    Explosion proof glass window

    There is a 300 * 300mm explosion-proof glass window installed on the door of the testing chamber, which can clearly observe the testing conditions inside the chamber

    Pressure relief port

    ≥300*300mm

    Security protection design

    Overload protection; Equipped with leakage protection device, access control, safety emergency stop switch, and three color light alarm

    Explosion proof chain

    The door is equipped with 2 explosion-proof chains to prevent it from being blown away and injuring people

    Power Supply

    AC220V 50HZ 6kW Based on the final design

    Size

    W950*D950*H1650mm

    Weight

    300kg

    Remark

    The combustion test gas shall be provided by Party A

    Key Features

    (1) Precise flame control: The height of the flame in the Bunsen burner can be adjusted from 10 to 50 mm.
    (2) Automatic operation: Automatic high-pressure ignition. The timing accuracy is 0.1 second.
    (3) One machine for multiple measurements: Simultaneously complete the spray test and the combustion rate test.
    (4) Remote control: Human-machine separation. The control cabinet and the combustion box are separate, allowing for safe operation at a distance.

    Standards Compliance

    UL 1642
    UL 2054
    UN38.3
    IEC 6213
    GB 31241

    Safety Design

    (1) Double-layer explosion-proof: Inner container made of high-temperature resistant stainless steel, outer box with thickened steel plate and powder coating
    (2) Automatic pressure relief: When the pressure inside the box suddenly increases, the pressure relief door automatically opens
    (3) Strong smoke exhaust: High-power fans quickly discharge toxic and harmful smoke
    (4) Fire extinguishing assistance: reserved CO₂/N₂ interfaces, allowing for rapid fire suppression
    (5) Explosion-proof cover: Standardized aluminum-made cover is equipped to prevent debris spraying

    Data & Intelligence

    (1) Real-time video monitoring: Built-in high-definition camera, fully records the process of combustion and explosion
    (2) Data automatic storage: Automatically records the ignition time and combustion duration, and can generate a test report
    (3) Flame temperature monitoring: K-type thermocouple collects the core temperature of the flame in real time

    Application

    Cylindrical batteries: 18650, 21700, etc.
    Small battery packs
    Button batteries.
    Soft-pack / polymer batteries.
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    FAQ

    • 1.How can we ensure that the smoke generated during the testing process does not contaminate the laboratory?

      It is equipped with an independent powerful exhaust interface. It is recommended to connect it to the laboratory-specific smoke gas filtration system or the outdoor exhaust pipe for use.
    • 2.Is it easy to replace the window glass that has broken?

      This machine is equipped with standard impact-resistant explosion-proof glass and a quick-disconnect frame, which enables customers to replace consumables by themselves after undergoing intense explosion tests.
    • 3.Can this machine test the battery power pack (Pack)?

      This model is mainly used for cell-level testing. If you need to test large battery modules or Packs, we can provide a large-sized non-standard customized combustion chamber.

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