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China Rotation Flip Tester for Battery Pack Safety - Reliable Suppliers and Factory Solutions
Technical Specifications
| Product Model | TA - FZ |
| Control Mode | Computer remote control + touch screen control, PLC program control (customizable) |
| Flip Plate Size | W3000×D2000×H65 mm (customizable) |
| Flip Plate Horizontal Height |
≤1600mm Way to place the flip plate: level the test site, adjust the height of the flip machine, lower the flip plate for easy operation (customizable according to customer requirements) |
| Material | Q235 steel plate + stiffener |
| Fixture Mounting Holes | Holes Ø100mm×100mm, M12 screw holes distributed |
| Test Space | W3000×D2000×H600 mm (customizable) |
| Load-bearing Capacity |
Can be installed and tested for vehicle-mounted battery packs of different models 1000KG (customizable) |
| Rotation Angle | 0°~240° (adjustable at will) |
| Rotation Speed | 1°/s~12°/s (adjustable at will) |
| Rotation Axis | X-axis, Y-axis, Z-axis, three-axis free switching |
| Operation Mode | Program mode, positioning mode |
| Speed Resolution | 0.1°/s |
| Angle Resolution | 0.1° |
| Rotating Table | The rotation direction can be switched freely between X, Y and Z axes |
| Transmission Control | Full-servo motor control |
| Ensure Structural Rotation Accuracy |
1. Full-servo motor control 2. The flip machine adopts servo motor + precision reducer control 3. Three-axis flip without clearance |
| Safety Protection Design | Overload protection, belt breakage protection device, full-open safety door, emergency stop button, three-color light audible and visual alarm light |
| Remote Monitoring System (Optional) |
Install monitoring equipment in the laboratory, which can remotely monitor the test status. The camera resolution is not less than 500W, and the resolution is 1080P Optional monitoring methods: 1. Wired network 2. 4G/5G network |
| Hoisting Crane (Optional) |
The factory does not provide hoisting Customers can coordinate by themselves |
| Power | AC380V 50Hz 8kW |
| External Product Size | W4900*D2500*H2400mm (subject to actual size) |
| Maximum Product Weight | About 4500kg |
| Installation Conditions |
1. Ground bearing ≥1500kg/㎡ 2. Laboratory space: W5000*D5000*H4500mm 3. The laboratory is equipped with a power system, with a light intensity ≥200LUX 4. The hoisting crane can lift W1500*D1150*H1500mm and is fixed on the ground or embedded |
Core Features
⚙️
High-Torque Servo Control
Maintains constant speed even under heavy loads, unaffected by center of gravity shift.
🔇
Low-Noise Operation
Utilizes sound-absorbing materials and a high-stiffness frame to significantly reduce noise during long-term testing.
🔩
Precise Bearing Structure
Ensures long-term operation life under high loads, reducing maintenance costs.
🔋
Universal Fixture System
Compatible with cylindrical, soft-packaging, and battery modules, with stable positioning and no displacement during flipping.
Smart Control System
🖥️
Touch Interaction
Switch interface between Chinese and English in PLC; operation is simple and intuitive.
📊
Real-Time Monitoring
Synchronously displays the number of reversals, rotational speed and remaining time.
💾
Power Failure Memory
Automatically saves progress during unexpected power failure; resumes measurement upon restoration, ensuring data integrity.
Safety & Ergonomics
🛡️
Fully Enclosed Protective Cover
Made of high-strength transparent explosion-proof material, allowing observation while blocking debris.
🚪
Safety Door Interlock
Automatic power-off and machine stop when the door is opened to prevent mechanical injuries.
🌡️
Smoke & Temperature Alarm
Built-in sensors for real-time monitoring of abnormal reactions.
🔴
Emergency Stop Switch
Prominently red button with millisecond response time for immediate shutdown.
FAQ
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1. What are the differences between the Tumble Test and the Free Fall Test? +The free drop test focuses on a single high-intensity impact, while the flipping test examines cumulative mechanical stress from multiple angles and repeated actions, which can more effectively detect fatigue failures of internal solder joints and minor defects in the battery casing seal.
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2. How does the flipping test machine ensure the consistency of rotational speed for batteries of different weights? +By adopting the closed-loop servo motor system, even if the battery rolls during the test and the center of gravity changes drastically, the equipment can perform real-time torque compensation, and the rotational speed is strictly locked at the set value, with an error of less than ±1%.
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3. Does the equipment support non-standard customization? +Yes. For ultra-large-sized battery modules and special flipping height requirements (such as simulated shelf conditions), Taian Testing can offer deep hardware customization services.
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4. What battery types are compatible with the universal fixture system? +The universal fixture system is compatible with cylindrical cells, soft-packaging (pouch) cells, prismatic cells, and complete battery modules. The fixture ensures stable positioning with no displacement during the flipping process, regardless of battery form factor.
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5. What safety certifications or standards does the TA-FZ comply with? +The TA-FZ is designed to meet international battery testing standards and incorporates multiple safety protection systems including overload protection, belt breakage protection, safety door interlock, emergency stop, and three-color audible/visual alarm lights to comply with laboratory safety requirements.
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6. What are the installation requirements for the TA-FZ flip test machine? +The installation requires: a ground bearing capacity of ≥1500kg/㎡, laboratory space of at least W5000×D5000×H4500mm, a power system with light intensity ≥200LUX, and a hoisting crane capable of lifting W1500×D1150×H1500mm that is fixed on the ground or embedded. Power supply is AC380V 50Hz 8kW.