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China Rotation Flip Tester for Battery Pack Safety Testing - Reliable Suppliers & Factory Equipment
Product Model |
TA - FZ |
Control Mode |
Computer remote control + touch screen control, PLC program control (customizable) |
Flip Plate Size |
W3000×D2000×H65 mm (customizable) |
Flip Plate Horizontal Height |
≤1600mm Way to place the flip plate: level the test site, adjust the height of the flip machine, lower the flip plate for easy operation (customizable according to customer requirements) |
Material |
Q235 steel plate + stiffener |
Fixture Mounting Holes |
Holes Ø100mm×100mm, M12 screw holes distributed |
Test Space |
W3000×D2000×H600 mm (customizable) |
Load-bearing Capacity |
Can be installed and tested for vehicle-mounted battery packs of different models 1000KG (customizable) |
Rotation Angle |
0°~240° (adjustable at will) |
Rotation Speed |
1°/s~12°/s (adjustable at will) |
Rotation Axis |
X-axis, Y-axis, Z-axis, three-axis free switching |
Operation Mode |
Program mode, positioning mode |
Speed Resolution |
0.1°/s |
Angle Resolution |
0.1° |
Rotating Table |
The rotation direction can be switched freely between X, Y and Z axes |
Transmission Control |
Full-servo motor control |
Ensure Structural Rotation Accuracy |
1. Full-servo motor control 2. The flip machine adopts servo motor + precision reducer control 3. Three-axis flip without clearance |
Safety Protection Design |
Overload protection, belt breakage protection device, full-open safety door, emergency stop button, three-color light audible and visual alarm light |
Remote Monitoring System (Optional) |
Install monitoring equipment in the laboratory, which can remotely monitor the test status. The camera resolution is not less than 500W, and the resolution is 1080P Optional monitoring methods: 1. Wired network 2. 4G/5G network |
Hoisting Crane (Optional) |
The factory does not provide hoisting Customers can coordinate by themselves |
Power |
AC380V 50Hz 8kW |
External Product Size |
W4900*D2500*H2400mm (subject to actual size) |
Maximum Product Weight |
About 4500kg |
Installation Conditions |
1. Ground bearing ≥1500kg/㎡ 2. Laboratory space: W5000*D5000*H4500mm 3. The laboratory is equipped with a power system, with a light intensity ≥200LUX 4. The hoisting crane can lift W1500*D1150*H1500mm and is fixed on the ground or embedded |
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High-Torque Servo Control Maintains constant speed even under heavy loads, unaffected by center of gravity shift.
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Low-Noise Operation Utilizes sound-absorbing materials and a high-stiffness frame to significantly reduce noise during long-term testing.
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Precise Bearing Structure Ensures long-term operation life under high loads, reducing maintenance costs.
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Universal Fixture System Compatible with cylindrical, soft-packaging, and battery modules, with stable positioning and no displacement during flipping.
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Touch Interaction Switch interface between Chinese and English in PLC; operation is simple and intuitive.
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Real-Time Monitoring Synchronously display the number of reversals, rotational speed and remaining time.
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Power Failure Memory Automatically saves the progress in case of unexpected power failure, resumes measurement upon power restoration, ensuring data integrity.
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1. What are the differences between the Tumble Test and the Free Fall Test? +The free drop test focuses on a single high-intensity impact, while the flipping test examines cumulative mechanical stress from multiple angles and repeated actions, which can more effectively detect fatigue failures of internal solder joints and minor defects in the battery casing seal.
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2. How does the flipping test machine ensure the consistency of rotational speed for batteries of different weights? +By adopting the closed-loop servo motor system, even if the battery rolls during the test and the center of gravity changes drastically, the equipment can perform real-time torque compensation, and the rotational speed is strictly locked at the set value, with an error of less than ±1%.
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3. Does the equipment support non-standard customization? +Yes. For ultra-large-sized battery modules and special flipping height requirements (such as in the case of simulated shelf conditions), Taian Testing can offer deep hardware customization services.
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4. What battery types and sizes are compatible with the TA-FZ flip test machine? +The TA-FZ is compatible with cylindrical cells, pouch (soft-packaging) batteries, prismatic modules, and vehicle-mounted battery packs. The flip plate size is W3000×D2000×H65 mm with a load capacity up to 1000 KG, and both plate size and test space can be customized to accommodate different battery dimensions.
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5. What are the installation requirements for the TA-FZ battery flip test machine? +The installation site requires: ground bearing capacity ≥1500 kg/㎡; laboratory space of at least W5000×D5000×H4500 mm; a dedicated power system with light intensity ≥200 LUX; and a hoisting crane capable of lifting W1500×D1150×H1500 mm fixed to the ground or embedded. The machine operates on AC380V 50Hz 8kW power supply.
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6. Can the TA-FZ be monitored remotely during testing? +Yes. An optional remote monitoring system can be installed in the laboratory to monitor test status in real time. The camera resolution is no less than 500W pixels at 1080P. Monitoring can be conducted via wired network or 4G/5G wireless network, enabling operators to oversee tests without being physically present.