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China Rotation Flip Tester for Battery Packs - Reliable Safety Testing Equipment from Leading Suppliers and Factory
Technical Specifications
| Product Model | TA - FZ |
| Control Mode | Computer remote control + touch screen control, PLC program control (customizable) |
| Flip Plate Size | W3000×D2000×H65 mm (customizable) |
| Flip Plate Horizontal Height | ≤1600mm Way to place the flip plate: level the test site, adjust the height of the flip machine, lower the flip plate for easy operation (customizable according to customer requirements) |
| Material | Q235 steel plate + stiffener |
| Fixture Mounting Holes | Holes Ø100mm×100mm, M12 screw holes distributed |
| Test Space | W3000×D2000×H600 mm (customizable) |
| Load - bearing Capacity | Can be installed and tested for vehicle - mounted battery packs of different models 1000KG (customizable) |
| Rotation Angle | 0°~240° (adjustable at will) |
| Rotation Speed | 1°/s~12°/s (adjustable at will) |
| Rotation Axis | X - axis, Y - axis, Z - axis, three - axis free switching |
| Operation Mode | Program mode, positioning mode |
| Speed Resolution | 0.1°/s |
| Angle Resolution | 0.1° |
| Rotating Table | The rotation direction can be switched freely between X, Y and Z axes |
| Transmission Control | Full - servo motor control |
| Ensure Structural Rotation Accuracy | 1. Full - servo motor control 2. The flip machine adopts servo motor + precision reducer control 3. Three - axis flip without clearance |
| Safety Protection Design | Overload protection, belt breakage protection device, full - open safety door, emergency stop button, three - color light audible and visual alarm light |
| Remote Monitoring System (Optional) | Install monitoring equipment in the laboratory, which can remotely monitor the test status. The camera resolution is not less than 500W, and the resolution is 1080P Optional monitoring methods: 1. Wired network 2. 4G/5G network |
| Hoisting Crane (Optional) | The factory does not provide hoisting Customers can coordinate by themselves |
| Power | AC380V 50Hz 8kW |
| External Product Size | W4900*D2500*H2400mm (subject to actual size) |
| Maximum Product Weight | About 4500kg |
| Installation Conditions | 1. Ground bearing ≥1500kg/㎡ 2. Laboratory space: W5000*D5000*H4500mm 3. The laboratory is equipped with a power system, with a light intensity ≥200LUX 4. The hoisting crane can lift W1500*D1150*H1500mm and is fixed on the ground or embedded |
Core Features
High-torque servo control
Maintains constant speed even under heavy loads, unaffected by center of gravity shift.
Low-noise operation
Utilizes sound-absorbing materials and a high-stiffness frame to significantly reduce noise during long-term testing.
Precise bearing structure
Ensures long-term operation life under high loads, reducing maintenance costs.
Universal fixture system
Compatible with cylindrical, soft-packaging, and battery modules, with stable positioning and no displacement during flipping.
Smart Control System
Touch interaction
Switch interface between Chinese and English in PLC, operation is simple and intuitive.
Real-time monitoring
Synchronously display the number of reversals, rotational speed and remaining time.
Power failure memory
Automatically saves the progress in case of unexpected power failure, resumes measurement upon power restoration, ensuring data integrity.
Safety & Ergonomics
Fully enclosed protective cover
Made of high-strength transparent explosion-proof material, allowing for observation while blocking debris.
Safety door interlock
Automatic power-off and machine stop when the door is opened to prevent mechanical injuries.
Smoke & temperature alarm
Built-in sensors for real-time monitoring of abnormal reactions.
Emergency stop switch
Prominently red button with millisecond response time to ensure operator safety.
Frequently Asked Questions
1. What are the differences between the Tumble Test and the Free Fall Test?
The free drop test focuses on a single high-intensity impact, while the flipping test examines cumulative mechanical stress from multiple angles and repeated actions, which can more effectively detect fatigue failures of internal solder joints and minor defects in the battery casing seal.
2. How does the flipping test machine ensure the consistency of rotational speed for batteries of different weights?
By adopting the closed-loop servo motor system, even if the battery rolls during the test and the center of gravity changes drastically, the equipment can perform real-time torque compensation, and the rotational speed is strictly locked at the set value, with an error of less than ±1%.
3. Does the equipment support non-standard customization?
Yes. For ultra-large-sized battery modules and special flipping height requirements (such as in the case of simulated shelf conditions), Taian Testing can offer deep hardware customization services.
4. What safety configurations are built into the machine to protect operators?
The machine features a fully enclosed protective cover made of high-strength explosion-proof material, an automatic safety door interlock that cuts power when opened, real-time smoke and temperature sensors, and a millisecond-response emergency stop switch.
5. What rotation axes and angle ranges does the machine support?
The machine supports three-axis free switching across the X-axis, Y-axis, and Z-axis. The rotation angle is fully adjustable from 0° to 240° at a customizable speed of 1°/s to 12°/s.
6. What are the key installation requirements for this equipment?
Installation requires a ground load-bearing capacity of ≥1500kg/㎡, a laboratory space of W5000*D5000*H4500mm, a power system with light intensity ≥200LUX, and a hoisting crane capable of lifting W1500*D1150*H1500mm.