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China Rotation Flip Tester for Battery Packs - Reliable Safety Testing Equipment from Trusted Suppliers and Factory
Technical Specifications
| Product Model | TA - FZ |
| Control Mode | Computer remote control + touch screen control, PLC program control (customizable) |
| Flip Plate Size | W3000×D2000×H65 mm (customizable) |
| Flip Plate Horizontal Height | ≤1600mm Way to place the flip plate: level the test site, adjust the height of the flip machine, lower the flip plate for easy operation (customizable according to customer requirements) |
| Material | Q235 steel plate + stiffener |
| Fixture Mounting Holes | Holes Ø100mm×100mm, M12 screw holes distributed |
| Test Space | W3000×D2000×H600 mm (customizable) |
| Load-bearing Capacity | Can be installed and tested for vehicle-mounted battery packs of different models 1000KG (customizable) |
| Rotation Angle | 0°~240° (adjustable at will) |
| Rotation Speed | 1°/s~12°/s (adjustable at will) |
| Rotation Axis | X-axis, Y-axis, Z-axis, three-axis free switching |
| Operation Mode | Program mode, positioning mode |
| Speed Resolution | 0.1°/s |
| Angle Resolution | 0.1° |
| Rotating Table | The rotation direction can be switched freely between X, Y and Z axes |
| Transmission Control | Full-servo motor control |
| Structural Rotation Accuracy | 1. Full-servo motor control 2. The flip machine adopts servo motor + precision reducer control 3. Three-axis flip without clearance |
| Safety Protection Design | Overload protection, belt breakage protection device, full-open safety door, emergency stop button, three-color light audible and visual alarm light |
| Remote Monitoring System (Optional) | Install monitoring equipment in the laboratory, which can remotely monitor the test status. The camera resolution is not less than 500W, and the resolution is 1080P Optional monitoring methods: 1. Wired network 2. 4G/5G network |
| Hoisting Crane (Optional) | The factory does not provide hoisting Customers can coordinate by themselves |
| Power | AC380V 50Hz 8kW |
| External Product Size | W4900*D2500*H2400mm (subject to actual size) |
| Maximum Product Weight | About 4500kg |
| Installation Conditions | 1. Ground bearing ≥1500kg/㎡ 2. Laboratory space: W5000*D5000*H4500mm 3. The laboratory is equipped with a power system, with a light intensity ≥200LUX 4. The hoisting crane can lift W1500*D1150*H1500mm and is fixed on the ground or embedded |
Core Features
- ⚡High-torque servo control: Maintains constant speed even under heavy loads, unaffected by center of gravity shift
- 🔇Low-noise operation: Utilizes sound-absorbing materials and a high-stiffness frame to significantly reduce noise during long-term testing
- 🔩Precise bearing structure: Ensures long-term operation life under high loads, reducing maintenance costs
- 🔧Universal fixture system: Compatible with cylindrical, soft-packaging, and battery modules, with stable positioning and no displacement during flipping
Smart Control System
- 🖥️Touch interaction: Switch interface between Chinese and English in PLC, operation is simple and intuitive
- 📊Real-time monitoring: Synchronously display the number of reversals, rotational speed and remaining time
- 💾Power failure memory: Automatically saves the progress in case of unexpected power failure, resumes measurement upon power restoration, ensuring data integrity
Safety & Ergonomics
- 🛡️Fully enclosed protective cover: Made of high-strength transparent explosion-proof material, allowing for observation while blocking debris
- 🚪Safety door interlock: Automatic power-off and machine stop when the door is opened to prevent mechanical injuries
- 🌡️Smoke and temperature alarm: Built-in sensors for real-time monitoring of abnormal reactions
- 🔴Emergency stop switch: Prominently red button with millisecond response time
FAQ
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1. What are the differences between the Tumble Test and the Free Fall Test?The free drop test focuses on a single high-intensity impact, while the flipping test examines cumulative mechanical stress from multiple angles and repeated actions, which can more effectively detect fatigue failures of internal solder joints and minor defects in the battery casing seal.
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2. How does the flipping test machine ensure the consistency of rotational speed for batteries of different weights?By adopting the closed-loop servo motor system, even if the battery rolls during the test and the center of gravity changes drastically, the equipment can perform real-time torque compensation, and the rotational speed is strictly locked at the set value, with an error of less than ±1%.
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3. Does the equipment support non-standard customization?Yes. For ultra-large-sized battery modules and special flipping height requirements (such as in the case of simulated shelf conditions), Taian Testing can offer deep hardware customization services.
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4. What battery types and sizes are compatible with the TA-FZ flip test machine?The TA-FZ is equipped with a universal fixture system that supports cylindrical cells, soft-pack (pouch) batteries, and prismatic battery modules. The flip plate size of W3000×D2000mm and a load capacity of up to 1000KG (customizable) accommodate a wide range of vehicle-mounted battery pack configurations.
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5. What safety standards or certifications does the equipment comply with?The TA-FZ incorporates multiple safety mechanisms including overload protection, belt breakage protection, full-open safety door interlocks, emergency stop buttons, and three-color audible/visual alarm lights. Built-in smoke and temperature sensors provide real-time abnormal reaction monitoring throughout the testing process.
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6. What are the laboratory installation requirements for the TA-FZ?The installation site requires: a ground bearing capacity of ≥1500kg/㎡, a minimum laboratory space of W5000×D5000×H4500mm, a power supply of AC380V 50Hz 8kW, lighting intensity ≥200LUX, and a hoisting crane capable of lifting dimensions W1500×D1150×H1500mm that is fixed on the ground or embedded. Hoisting equipment is to be arranged by the customer.