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China Squeezing Needle Testing Machine - Safety Test for Compression and Puncture by Trusted Suppliers and Factory
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China Squeezing Needle Testing Machine - Safety Test for Compression and Puncture by Trusted Suppliers and Factory

The squeezing needle testing machine developed by our factory in China is meticulously engineered for comprehensive dual abuse safety testing. This advanced equipment evaluates the safety of various products under compression and puncture conditions, effectively simulating scenarios like collision compression and foreign object puncture. By assessing these extreme conditions, the machine helps determine the risks of thermal runaway, fire, and explosion in tested objects. As a leading supplier in the industry, we ensure that our testing solutions meet the highest safety standards for optimal reliability and performance

    Technical Specifications
    Model TA-JZ-LS-20kN
    Control method Remote computer control + video surveillance
    Structural method Vertical: servo motor screw transmission structure
    Test battery Polymer; Cylinder; Square; Module; Universal battery
    Test room size W300*D300*H300mm (customized)
    Inner materials Stainless steel SUS304, thickness t=2.0+2.0, steel plate bending reinforcement = total wall thickness 80mm
    Squeezing force Adjustable from 5kN to 20kN (customizable to 50kN / 100kN / 200kN / 300kN)
    Squeezing force accuracy 0.3%FS
    Power Collection Instant messaging at 1000Hz (capable of pouring out data at 100Hz)
    Extrusion speed 0.01mm/s ~ 15mm/s (adjustable)
    Extrusion speed accuracy ±0.01mm/s
    Max distance 0 ~ 300mm (customized)
    Displacement accuracy ±0.1mm
    Multi step extrusion needle control Multiple steps with different forces, displacement compression and needle punching control with different forces
    Data acquisition Real time monitoring and acquisition of multi-channel pressure, displacement, deformation, voltage, temperature, and time
    Explosion proof steel plate Explosion proof 45# steel plate with a thickness of ≥ 10mm
    Pressure relief port ≥300*300mm
    Explosion proof chain The door is equipped with 2 explosion-proof chains to prevent it from being blown away and injuring people
    Power Supply AC220V 50HZ 1kW
    Size W850*D800*H1650mm
    Weight 400kg
    Key Features
    1
    Explosion-proof and Flame-retardant Performance

    The inner box is made of SUS304 stainless steel, equipped with a dedicated pressure relief door and high-temperature resistant flame-retardant sealing strip, ensuring safety and reliability.

    2
    High-precision Force and Displacement Control
    • Adjustable squeezing force: 5kN – 20kN (customizable for larger ranges)
    • Precise control of needle insertion speed: 0.1mm/s – 15mm/s
    • Supports multiple shutdown modes: stops when the deformation reaches 30% of the maximum, triggered by voltage drop, etc.
    3
    Servo Drive System

    Driven by servo motors, which is more precise, has lower noise and eliminates the risk of oil leakage compared to the hydraulic system.

    4
    Remote Safety Operation

    The operation console and the test box are designed as separate units. They can be remotely controlled via a computer or a touch screen, ensuring the safety of the operators throughout the process.

    Standards Compliance
    UN 38.3
    UL 2580
    IEC 62133
    Safety & Environment
    💨
    Smoke Purification

    Equipped with exhaust fan, activated carbon filter and acid-base washing tower interface.

    🛡️
    Explosion-proof and Pressure Relief

    Special explosion-proof and pressure relief ports are provided at the top and back of the device.

    🔥
    Automatic Fire Extinguishing

    Optional CO₂, heptafluoropropane, or fine water mist automatic fire extinguishing devices.

    📷
    Video Monitoring

    High-temperature-resistant high-definition cameras, recording the entire testing process in real time.

    Workflow
    FAQ
    Our equipment offers an all-in-one solution. By quickly changing the fixtures, two functions can be achieved at the same workstation, thus saving laboratory space.
    The system adopts closed-loop servo control, with a speed fluctuation rate lower than ±1%, meeting the strict requirements in the standards for extremely slow needle insertion (such as 0.1mm/s).
    The needle is made of high-strength tungsten steel and is equipped with a precise guiding sleeve structure, ensuring a high degree of verticality and extremely small deviation. Even when puncturing high-energy-density hard-shell batteries, it can do so stably and smoothly.
    The TA-JZ-LS-20kN is compatible with a wide range of battery types including polymer, cylindrical, square (prismatic), module, and universal batteries. The test room size can also be customized to fit specific battery dimensions.
    Yes. The standard model supports a squeezing force range of 5kN to 20kN. We also offer customizable configurations supporting up to 50kN, 100kN, 200kN, or 300kN to meet higher-demand testing requirements.
    The system provides real-time monitoring and acquisition of multi-channel data including pressure, displacement, deformation, voltage, temperature, and time. Data is collected at up to 1000Hz with output capability at 100Hz, ensuring comprehensive and accurate test records.

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