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China Suppliers Battery Pack Flip Tester - Factory Safety Testing for Structural Integrity and Reliability
Technical Specifications
| Product Model | TA - FZ |
| Control Mode | Computer remote control + touch screen control, PLC program control (customizable) |
| Flip Plate Size | W3000×D2000×H65 mm (customizable) |
| Flip Plate Horizontal Height |
≤1600mm Way to place the flip plate: level the test site, adjust the height of the flip machine, lower the flip plate for easy operation (customizable according to customer requirements) |
| Material | Q235 steel plate + stiffener |
| Fixture Mounting Holes | Holes Ø100mm×100mm, M12 screw holes distributed |
| Test Space | W3000×D2000×H600 mm (customizable) |
| Load-bearing Capacity |
Can be installed and tested for vehicle-mounted battery packs of different models 1000KG (customizable) |
| Rotation Angle | 0°~240° (adjustable at will) |
| Rotation Speed | 1°/s~12°/s (adjustable at will) |
| Rotation Axis | X-axis, Y-axis, Z-axis, three-axis free switching |
| Operation Mode | Program mode, positioning mode |
| Speed Resolution | 0.1°/s |
| Angle Resolution | 0.1° |
| Rotating Table | The rotation direction can be switched freely between X, Y and Z axes |
| Transmission Control | Full-servo motor control |
| Ensure Structural Rotation Accuracy |
1. Full-servo motor control 2. The flip machine adopts servo motor + precision reducer control 3. Three-axis flip without clearance |
| Safety Protection Design | Overload protection, belt breakage protection device, full-open safety door, emergency stop button, three-color light audible and visual alarm light |
| Remote Monitoring System (Optional) |
Install monitoring equipment in the laboratory, which can remotely monitor the test status. The camera resolution is not less than 500W, and the resolution is 1080P Optional monitoring methods: 1. Wired network 2. 4G/5G network |
| Hoisting Crane (Optional) |
The factory does not provide hoisting Customers can coordinate by themselves |
| Power | AC380V 50Hz 8kW |
| External Product Size | W4900*D2500*H2400mm (subject to actual size) |
| Maximum Product Weight | About 4500kg |
| Installation Conditions |
1. Ground bearing ≥1500kg/㎡ 2. Laboratory space: W5000*D5000*H4500mm 3. The laboratory is equipped with a power system, with a light intensity ≥200LUX 4. The hoisting crane can lift W1500*D1150*H1500mm and is fixed on the ground or embedded |
Core Features
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⚡High-Torque Servo Control Maintains constant speed even under heavy loads, unaffected by center of gravity shift.
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🔇Low-Noise Operation Utilizes sound-absorbing materials and a high-stiffness frame to significantly reduce noise during long-term testing.
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🎯Precise Bearing Structure Ensures long-term operation life under high loads, reducing maintenance costs.
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🔧Universal Fixture System Compatible with cylindrical, soft-packaging, and battery modules, with stable positioning and no displacement during flipping.
Smart Control System
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🖥️Touch Interaction Switch interface between Chinese and English in PLC; operation is simple and intuitive.
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📊Real-Time Monitoring Synchronously display the number of reversals, rotational speed and remaining time.
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💾Power Failure Memory Automatically saves the progress in case of unexpected power failure, resumes measurement upon power restoration, ensuring data integrity.
Safety & Ergonomics
🛡️
Fully Enclosed Protective Cover
Made of high-strength transparent explosion-proof material, allowing for observation while blocking debris.
🚪
Safety Door Interlock
Automatic power-off and machine stop when the door is opened to prevent mechanical injuries.
🌡️
Smoke & Temperature Alarm
Built-in sensors for real-time monitoring of abnormal reactions.
🔴
Emergency Stop Switch
Prominently red button with millisecond response time.
FAQ
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The free drop test focuses on a single high-intensity impact, while the flipping test examines cumulative mechanical stress from multiple angles and repeated actions, which can more effectively detect fatigue failures of internal solder joints and minor defects in the battery casing seal.
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By adopting the closed-loop servo motor system, even if the battery rolls during the test and the center of gravity changes drastically, the equipment can perform real-time torque compensation, and the rotational speed is strictly locked at the set value, with an error of less than ±1%.
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Yes. For ultra-large-sized battery modules and special flipping height requirements (such as in the case of simulated shelf conditions), Taian Testing can offer deep hardware customization services.
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The TA-FZ is designed with a universal fixture system compatible with cylindrical cells, soft-pack (pouch) batteries, and battery modules of various sizes. The fixture mounting holes (Ø100mm×100mm, M12 screw holes) allow flexible adaptation to different battery pack configurations, and the load-bearing capacity can be customized up to 1000KG or beyond.
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The equipment is equipped with multiple layers of safety protection: a fully enclosed high-strength transparent explosion-proof cover, a safety door interlock that automatically cuts power when the door is opened, built-in smoke and temperature sensors, an emergency stop button with millisecond response, overload protection, belt breakage protection, and a three-color audible and visual alarm system.
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The recommended laboratory space is W5000×D5000×H4500mm. The floor must support a ground bearing capacity of ≥1500kg/㎡. A power system with light intensity ≥200LUX is required. A hoisting crane capable of lifting dimensions W1500×D1150×H1500mm, fixed on the ground or embedded, is also needed. The factory does not provide hoisting; customers are responsible for coordinating their own crane arrangements.