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External Fire Testing Machine for Batteries - China Suppliers & Factory Compliance & Safety Verification
⚙️ Technical Specifications
| Model | TA-WBHS |
| Control Method | Remote computer control + video surveillance |
| Test Room | W2000 * D3000 * H1000 mm (customized) |
| Mobile Rack Size | W2200 * D3200 mm (customized) |
| Load-bearing | 1500 kg |
| Test Vehicle Movement Speed | 6000 mm/min (adjustable) |
| Cover Plate Movement Speed | 6000 mm/min (adjustable) |
| Ignition Method | Automatic ignition control |
| Combustion Height Adjustment | The height from the bottom of the battery pack to the oil level is 300 mm–700 mm, which can be manually adjusted |
| Oil Pan Size | Multi grid small oil basin combination; oil basin area can be selected according to battery size for easy operation. The height of the oil pan should not exceed 8 cm above the surface of the gasoline |
| Refueling Method | Manual quantitative refueling based on combustion time |
| Cooling & Deformation Prevention of Oil Basin | Inject water into the bottom of the oil basin, with a height of ≥ 200 mm, to cool down the combustion of gasoline and prevent deformation of the oil basin |
| Size of Refractory Bricks | 240 mm * 120 mm * 70 mm |
| Remote Video Monitoring | Surveillance cameras installed in the laboratory for remote video monitoring. Pixel count no less than 5 million; resolution 1080P |
| Fire Extinguishing (Optional) |
The following fire extinguishing methods can be customized: 1. Battery pack fire sprinkler fire extinguishing (installation of water bubbles, solenoid valves, remote control) 2. Automatic lifting and immersion of battery pack for fire extinguishing (a pit needs to be dug to make a waterproof water tank) |
| Security Protection Design | Overload protection; equipped with leakage protection device, limit switch, safety emergency stop switch, and three-color light alarm indicator |
| Power Supply | AC 380V 50Hz 6kW |
| Weight | 4500 kg |
| Size | W8400 * D4250 * H960 mm (customized) |
📋 Compliance & Standards
- GB 38031-2020
- IEC 62133 / GB 31241
- UN 38.3
- ECE R100
- UL 2580
🔑 Key Features
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Automated Fire Combustion Cycle Automatically completes the preheating, direct combustion, and intermittent combustion processes.
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Wireless Remote Control Remote wireless operation from an explosion-proof control room.
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Multi-point Temperature Measurement K-type thermocouples arranged at multiple points for real-time temperature measurement.
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Flame Height Automatically Adjusted Sensor/visual monitoring, automatically adjusting the combustion distance.
🛡️ Safety & Protection
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Explosion-proof Pressure Relief Design Addresses the risk of fire and explosion, enhancing safety protection.
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Anti-corrosion & High-temperature Resistant Material The combustion chamber uses special stainless steel — durable and corrosion-resistant.
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Emergency Fire Extinguishing Linkage Equipped with dry powder / CO₂ fire extinguishing interfaces, intelligent linkage.
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Gas Leakage Monitoring Automatically alarms and cuts off the gas source — safe and reliable.
🏭 Applications
- New Energy Vehicle Manufacturers
- Fire Science Research
- Energy Storage System Certification
- Battery Power Module / Cell
❓ Frequently Asked Questions
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According to different testing standards, the equipment is divided into two types: gas type and fuel type. The gas type (meeting GB 38031 and ECE R100) uses liquefied petroleum gas and the flowmeter precisely controls the fuel; the fuel type (suitable for UL and older standards) uses aviation kerosene or gasoline.
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This is the core testing process of GB 38031 and other battery safety standards:
Direct fire test: The flame directly burns the battery.
Indirect fire test: The flame is isolated from the battery by means of a fireproof cover plate.
The equipment is equipped with automatic sliding rails and lifting mechanisms. It can automatically complete the movement of the cover plate or the replacement of the burner according to the preset time in the software. The entire process does not require manual operation. -
(1) Installation space: Independent explosion-proof laboratory, standard equipped with explosion-proof measures.
(2) Ventilation system: High-temperature exhaust fan + exhaust gas filtration.
(3) Gas supply: Standard gas station, dedicated pipelines and leakage monitoring.
(4) Safety distance: Control cabinet and main unit are isolated by ≥ 10 meters to protect operators. -
Yes. The standard test room is W2000 × D3000 × H1000 mm, but both the test room and the mobile rack can be fully customized to accommodate different battery pack sizes and configurations. Please contact our engineering team with your specific requirements for a tailored solution.
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Two optional fire extinguishing methods are available:
1. Battery pack fire sprinkler system: Involves installation of water spray nozzles, solenoid valves, and remote control for rapid suppression.
2. Automatic lifting and immersion system: The battery pack is automatically submerged into a waterproof water tank. Note: a pit must be excavated on-site to install the tank. -
The TA-WBHS is equipped with comprehensive safety systems including: overload protection, leakage protection device, mechanical limit switches, safety emergency stop switch, and a three-color light alarm indicator. The remote video monitoring system (≥5MP, 1080P resolution) further enables operators to supervise the test process safely from a distance.