Home
Hot Products
0102030405
External Fire Testing Machine for Battery Safety - Leading China Suppliers and Factory Solutions
Technical Specifications
| Model | TA-WBHS |
| Control Method | Remote computer control+video surveillance |
| Test room | W2000*D3000*H1000mm（customized） |
| Mobile rack size | W2200 * D3200 mm（customized） |
| Load-bearing | 1500kg |
| Test vehicle movement speed | 6000mm/min(adjustable) |
| Cover plate movement speed | 6000mm/min(adjustable) |
| Ignition method | Automatic ignition control |
| Combustion height adjustment | The height from the bottom of the battery pack to the oil level is 300mm-700mm, which can be manually adjusted |
| Oil pan size | Multi grid small oil basin combination, oil basin area can be selected according to battery size for easy operation The height of the oil pan should not exceed 8cm above the surface of the gasoline |
| Refueling method | Manual quantitative refueling based on combustion time |
| Cooling and deformation prevention of oil basin | Inject water into the bottom of the oil basin, with a height of ≥ 200mm, to cool down the combustion of gasoline and prevent deformation of the oil basin |
| Size of refractory bricks | Size 240mm*120mm*70mm |
| Remote Video Monitoring | Install surveillance cameras in the laboratory for remote video monitoring of testing conditions. The camera has a pixel count of no less than 5 million and a resolution of 1080P |
| Fire extinguishing (optional) |
The following fire extinguishing methods can be customized: 1. Battery pack fire sprinkler fire extinguishing (installation of water bubbles, solenoid valves, remote control) 2. Automatic lifting and immersion of battery pack for fire extinguishing (a pit needs to be dug to make a waterproof water tank) |
| Security protection design | Overload protection; Equipped with leakage protection device, limit limit, safety emergency stop switch, and three color light alarm indicator |
| Power supply | AC380V 50HZ 6kW |
| Weight | 4500kg |
| Size | W8400 * D4250 * H960mm（customized） |
Compliance & Standards
GB 38031-2020
IEC 62133 / GB 31241
UN 38.3
ECE R100
UL 2580
Key Features
Automated fire combustion cycle
Automatically completes the preheating, direct combustion, and intermittent combustion processes.
Wireless remote control
Remote wireless operation from an explosion-proof control room.
Multi-point temperature measurement
K-type thermocouples are arranged at multiple points, for real-time temperature measurement.
Flame height is automatically adjusted
Sensor/visual monitoring, automatically adjusting the combustion distance.
Safety & Protection
Explosion-proof pressure relief design
To address the risk of fire and explosion, enhance safety protection.
Anti-corrosion and high-temperature resistant material
The combustion chamber uses special stainless steel, durable and corrosion-resistant.
Emergency fire extinguishing linkage
Equipped with dry powder / CO₂ fire extinguishing interfaces, intelligent linkage.
Gas leakage monitoring
Automatically alarms and cuts off the gas source, safe and reliable.
Applications
- (1) New energy vehicle manufacturers
- (2) Fire science research
- (3) Energy storage system certification
- (4) Battery power module / cell
Frequently Asked Questions (FAQ)
1. What types of fuel does the external burner support? Is it LPG (liquefied petroleum gas) or aviation fuel?
According to different testing standards, the equipment is divided into two types: gas type and fuel type. The gas type (meeting GB 38031 and ECE R100) uses liquefied petroleum gas and the flowmeter precisely controls the fuel; the fuel type (suitable for UL and older standards) uses aviation kerosene or gasoline.
2. What are "direct burning" and "indirect burning"? How is the equipment switched?
This is the core testing process of the GB 38031 and other battery safety standards:
Direct fire test: The flame directly burns the battery;
Indirect fire test: The flame is isolated from the battery by means of a fireproof cover plate.
The equipment is equipped with automatic sliding rails and lifting mechanisms. It can automatically complete the movement of the cover plate or the replacement of the burner according to the preset time in the software. The entire process does not require manual operation.
Direct fire test: The flame directly burns the battery;
Indirect fire test: The flame is isolated from the battery by means of a fireproof cover plate.
The equipment is equipped with automatic sliding rails and lifting mechanisms. It can automatically complete the movement of the cover plate or the replacement of the burner according to the preset time in the software. The entire process does not require manual operation.
3. What are the specific requirements for the installation of an external fire heater in the venue?
(1) Installation space: Independent explosion-proof laboratory. Standard equipped with explosion-proof.
(2) Ventilation system: High-temperature exhaust fan + exhaust gas filtration.
(3) Gas supply: Standard gas station, dedicated pipelines and leakage monitoring.
(4) Safety distance: Control cabinet and main unit are isolated by ≥ 10 meters to protect operators.
(2) Ventilation system: High-temperature exhaust fan + exhaust gas filtration.
(3) Gas supply: Standard gas station, dedicated pipelines and leakage monitoring.
(4) Safety distance: Control cabinet and main unit are isolated by ≥ 10 meters to protect operators.
4. What are the size specifications and load capacity of the TA-WBHS test room?
The standard test room size is W2000 * D3000 * H1000mm, and the mobile rack size is W2200 * D3200 mm, both of which can be customized. The system supports a heavy-duty load-bearing capacity of up to 1500kg.
5. How is safety managed during high-risk battery fire testing?
The system incorporates comprehensive safety protection designs including overload protection, leakage protection devices, limit limits, a safety emergency stop switch, and a three-color light alarm indicator. Additionally, remote video monitoring with a pixel count of no less than 5 million (1080P) allows for safe remote observation.
6. Does the system support automatic flame and height adjustments?
Yes, the combustion height from the bottom of the battery pack to the oil level can be manually adjusted from 300mm to 700mm. The flame height is automatically adjusted via sensor and visual monitoring systems to maintain the correct combustion distance.