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High Current Short-circuit Testing Machine
Abuse and Safety Tester

High Current Short-circuit Testing Machine

The high-current short-circuit testing machine is a specialized testing equipment designed to simulate sudden short-circuit faults in circuits. It is mainly used to conduct short-circuit tolerance, safety performance, reliability and destructive tests on various electrical components, wiring harnesses, batteries, switches, connectors, etc. It is an indispensable key equipment for electrical safety testing, product research and development, and quality certification.

    Technical Specifications

    Model

    TA-DL5000A~20000A(customized)

    Control method

    Remote computer control+video surveillance

    Max short circuit current

    DC5000A~DC20000A......(customized)

    Contactor

    1st type: Resistance < 5m Ω: Pneumatic vacuum copper short-circuit contactor

    2nd type: 1m Ω~100m Ω Industrial high current silver surface contactor

    Arc extinguishing method

     

    Contact corresponding time

    1st type:≤20ms

    2nd type:≤2ms

    Temp range

    Room temperature/high temperature (customizable)

    Device internal resistance

    1st type: resistance<5m Ω (system short-circuit internal resistance)

    2nd type: Adjustable resistance value of 1m Ω to 100m Ω or higher (optional)

    Insulation resistance

    DC1500V,100MΩ Above (between terminal block and side panel)

    Withstand Voltage

    AC1500V,1min,leakage current≤5mA

    Resistance material

    constantan

    Resistance temperature sensing characteristics

    ≤50ppm/℃

    Temperature coefficient of resistance

    α= 5x10-6 [(0~100℃)1/℃]

    resistivity

    ρ(20℃)=4.4x10-7Ω.m

    Cooling method

    Forced air cooling of fan

    Explosion proof box (optional)

    (1) Volume: 1m ³/1.5m ³/2m ³/4m ³/6m ³/8m ³/12m ³ customizable

    (2) Steel plate thickness: 5mm/8mm/10mm/12mm; Single or double layered, customizable

    Collection

    (1) Current DC5000A~DC20000A; Voltage range from DC5V to DC1500V; temperature

    (2) Number of channels; Range; Accuracy; The collection frequency can be customized

    (3) Collection can be built-in or external; External brands are optional

    Test cut-off shutdown conditions

    The temperature, voltage, and short-circuit time of the battery are used individually or in combination as test cut-off shutdown conditions

    Curve

    Real time monitoring and synchronous display of temperature, voltage, short-circuit current, and short-circuit time of multi-channel batteries, facilitating analysis of battery safety performance

    Data Interface

    Network interface

    Safety device

    Video surveillance system, safety and explosion-proof system, smoke emission system, smoke alarm device, explosion-proof lighting device, etc

    Security protection design

    Overtemperature protection; Overload protection; Equipped with leakage protection device, access control, safety emergency stop switch, and three color light alarm

    Power supply

    AC220V(AC380V) 50HZ 3kW

    Air source

    The vacuum arc extinguishing short circuit device requires a compressed air source of ≥ 0.6MPa

    Multi resistor short-circuit host does not require air source

    Size

    Air arc extinguishing short circuit host: W700*D1050*H1650mm

    Multi resistance high current short-circuit host: W2000 * D1550 * H1750mm (subject to design)

    Weight

    Vacuum arc extinguishing short-circuit host: 400kg

    Multi resistance high current short-circuit host: 1500kg (subject to design)

    Key Highlights

    (1)Explosion-proof safety design: Equipped with explosion-proof devices, double-layer explosion-proof steel structure and explosion-proof glass observation windows
    (2)High-precision data acquisition: Supports real-time monitoring of voltage, current, and temperature, as well as curve display
    (3)Efficient arc extinguishing system: Effectively suppresses the generation of arcs, prolongs the service life of the contactors
    (4)Multifunctional integrated system: Integrates a temperature control box, smoke extinguishing system, and video monitoring system into one

    Compliance & Standards

    UN38.3, IEC 62133, UL 2580, 
    GB 31241, GB/T 31485,GB/T 31467.3

    Safety Systems

    Physical protection: Explosion-proof cabinet, pressure relief structure, automatic smoke exhaust. 
    Environmental monitoring: Intelligent fire extinguishing system.
    Electrical protection: Emergency stop button, overload protection, short-circuit isolation. 

    Application

    Testing of power batteries for new energy vehicles
    Performance testing of battery cells and modules for energy storage systems (BESS)
    Special testing for research institute laboratories
    Quality inspection of consumer electronic batteries
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    Service & Support

    (1) Regular calibration: Assist in the annual calibration of the equipment to ensure test accuracy. 
    (2)Installation and commissioning: Offer on-site installation and commissioning services along with professional technical training. 
    (3) Rapid response: Provide 24/7 round-the-clock technical support.

    Workflow

    FAQ

    • 1.What should be done if the contactor gets "stuck" and the current cannot be cut off?

      This is a common safety hazard existing in the high current test. To address this, the equipment adopts a dual physical disconnection protection mechanism: in addition to the main contactor, an emergency safety air switch or physical fuse device is also configured; in case of abnormal conditions, forced power-off can be achieved through the secondary circuit, effectively avoiding the risk of fire caused by continuous overheating.
    • 2.How does the equipment capture the instantaneous peak value of short-circuit current?

    • 3.Can different voltages be tested?

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