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Rotation Flip Tester
Abuse and Safety Tester

Rotation Flip Tester

The flip test machine is a specialized safety testing equipment developed for battery packs/systems. Its main function is to simulate extreme postures such as uphill, downhill, side rollover, and overturning of vehicles during driving, parking, or accident scenarios, to verify the structural integrity, connection reliability, and safety performance of the battery pack at different angles.

    Technical Specifications

     Product Model            

     TA - FZ                                                                     

     Control Mode             

     Computer remote control + touch screen control, PLC program control (customizable)

     Flip Plate Size          

     W3000×D2000×H65 mm (customizable)                                            

     Flip Plate Horizontal Height

     ≤1600mm

     Way to place the flip plate: level the test site, adjust the height of the flip machine, lower the flip plate for easy operation (customizable according to customer requirements)

     Material                 

     Q235 steel plate + stiffener                                                

     Fixture Mounting Holes   

     Holes Ø100mm×100mm, M12 screw holes distributed                             

     Test Space               

     W3000×D2000×H600 mm (customizable)                                          

     Load - bearing Capacity  

     Can be installed and tested for vehicle - mounted battery packs of different models

     1000KG (customizable)

     Rotation Angle           

     0°~240° (adjustable at will)                                                

     Rotation Speed           

     1°/s~12°/s (adjustable at will)                                             

     Rotation Axis            

     X - axis, Y - axis, Z - axis, three - axis free switching                    

     Operation Mode           

     Program mode, positioning mode                                               

     Speed Resolution         

     0.1°/s                                                                      

     Angle Resolution         

     0.1°                                                                        

     Rotating Table           

     The rotation direction can be switched freely between X, Y and Z axes        

     Transmission Control     

     Full - servo motor control                                                   

     Ensure Structural Rotation Accuracy

     1. Full - servo motor control

     2. The flip machine adopts servo motor + precision reducer control

     3. Three - axis flip without clearance

     Safety Protection Design

     Overload protection, belt breakage protection device, full - open safety door, emergency stop button, three - color light audible and visual alarm light

     Remote Monitoring System (Optional)

     Install monitoring equipment in the laboratory, which can remotely monitor the test status. The camera resolution is not less than 500W, and the resolution is 1080P

     Optional monitoring methods:

     1. Wired network

     2. 4G/5G network

     Hoisting Crane (Optional)

     The factory does not provide hoisting

     Customers can coordinate by themselves

     Power                     

     AC380V 50Hz 8kW                                                              

     External Product Size    

     W4900*D2500*H2400mm (subject to actual size)                                 

     Maximum Product Weight   

     About 4500kg                                                                

     Installation Conditions  

     1. Ground bearing ≥1500kg/㎡

    2. Laboratory space: W5000*D5000*H4500mm

     3. The laboratory is equipped with a power system, with a light intensity ≥200LUX

     4. The hoisting crane can lift W1500*D1150*H1500mm and is fixed on the ground or embedded

    Core Features

    (1) High-torque servo control: Maintains constant speed even under heavy loads, unaffected by center of gravity shift

    (2) Low-noise operation: Utilizes sound-absorbing materials and a high-stiffness frame to significantly reduce noise during long-term testing

    (3) Precise bearing structure: Ensures long-term operation life under high loads, reducing maintenance costs

    (4) Universal fixture system: Compatible with cylindrical, soft-packaging, and battery modules, with stable positioning and no displacement during flipping

    Smart Control System

    (1) Touch interaction: Switch interface between Chinese and English in PLC, operation is simple and intuitive

    (2) Real-time monitoring: Synchronously display the number of reversals, rotational speed and remaining time

    (3) Power failure memory: Automatically saves the progress in case of unexpected power failure, resumes measurement upon power restoration, ensuring data integrity

    Safety & Ergonomics

    (1) Fully enclosed protective cover: Made of high-strength transparent explosion-proof material, allowing for observation while blocking debris

    (2) Safety door interlock: Automatic power-off and machine stop when the door is opened to prevent mechanical injuries

    (3) Smoke and temperature alarm: Built-in sensors for real-time monitoring of abnormal reactions

    (4) Emergency stop switch: Prominently red button with millisecond response time

    FAQ

    • 1.What are the differences between the Tumble Test and the Free Fall Test?

    • 2.How does the flipping test machine used in Taian ensure the consistency of rotational speed for batteries of different weights?

    • 3.Does the equipment support non-standard customization?

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