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Seawater Immersion Testing Machine
Abuse and Safety Tester

Seawater Immersion Testing Machine

The seawater immersion testing machine is a professional testing equipment designed to simulate the immersion and corrosion of products (especially power batteries and marine equipment) in seawater environment. Its core purpose is to verify the sealing performance, corrosion resistance and water immersion safety of the products.

    Technical Specifications

     Product Model

     TA--HS-6000L

     Control Mode             

     Computer remote control + video monitoring, or PLC program control (customizable)

     Pool Size

     W3000*D2000*H1200 mm

     Battery Pack Lifting Method (Optional)

     Can be adapted to one of the following methods:

     1. Suspension lifting method

     2. Gantry crane lifting method

    3. Lifting platform lifting method

     4. Load can be customized 1t, 2t, 3t...

     Battery Pack Connection Method

     Install a lifting ring on the fixed hole of the battery pack, and then use the hook of the lifting belt to connect the lifting ring

     Pool Material

     Insulation and corrosion - resistant material PP plate

     Water Adding Control     

     Automatic water addition, equipped with solenoid valve and water level switch

     Automatic Drainage       

     Drainage pump with automatic drainage control

     Salinization Stirring    

     Water pump starts to pump water downward to control brine salinization stirring

     Water Level Height Ruler

     There is a clear water level height scale in the water tank, and the water level height can be observed directly

     Online Salinity Detection

     Automatically detect the water concentration online, which is convenient for matching the brine concentration

     Remote Video Monitoring (Optional)

     Install monitoring cameras in the laboratory, which can remotely monitor the test status. The camera pixels are not less than 5 million, and the resolution is 1080P

     Safety Protection Design

     Overload protection; leakage protection device; water level limit; emergency stop switch; three - color light alarm indicator light

     Equipment Power          

     AC380V 50HZ 3.0kW (add 4kW for overhead crane)

     Water Tank External Size

     W3250*D2250*H1500 mm

     Total Equipment Weight   

     About 2500kg

     Installation Conditions  

     1. Ground bearing 1500kg/㎡, the ground equipment is equipped with four surrounding drainage ditches, and the cross - section of the drainage ditch is 300*300mm

     2. Laboratory space: W7500*D6000*H5000mm

     3. Install lighting system in the laboratory, illuminance ≥200LUX

     4. Equip fire - fighting water or tap water for battery pack fire extinguishing

     5. Install a smoke exhaust connection to the smoke purification equipment at the top of the test area, the distance from the ground is ≤4.5m, cannot interfere with the test, and the smoke purification air volume is 45 times the laboratory volume to discharge hydrogen and combustible gases generated by electrolysis of water in the battery pack

     6. Design anti - flooding pressure relief port and air outlet in the laboratory

     7. Equipping a suspension crane requires excavating W1500*D1500*H1500mm on the ground and embedding it in the ground for fixing

    Critical Application & Why It Matters

    (1) Extreme environment simulation: Precisely replicates the actual working conditions where the power battery is exposed to seawater and salt-containing water accumulation

    (2) Applicable to multiple industries: Covers electric vehicles, electric ships, underwater equipment, and outdoor energy storage units

    (3) Safety defense line: Validates the risks of battery short circuit and shell failure under the high conductivity and corrosiveness of seawater, strengthening the final safety checkpoint

    Standards Compliance

    ISO 12405

    UL 2580

    Key Features

    (1) 316L anti-corrosion inner liner: Made of high-grade 316L stainless steel, resistant to corrosion from high-concentration salt water

    (2) Precise salinity control: Automatically adjusts salt concentration (such as 3.5% seawater), with accurate test data

    (3) Automatic lifting mechanism: Industrial-grade lifting device, smoothly immerses with one click

    (4) Water temperature circulation monitoring: Real-time temperature control, simulates different sea areas and seasonal water temperature environments

    Multi-Layer Safety System

    (1) Hydrogen monitoring exhaust ventilation: Real-time detection of hydrogen concentration, automatically activating explosion-proof fans for exhaust

    (2) Insulation monitoring: Real-time monitoring of insulation resistance between the battery and the water tank to prevent leakage

    (3) Pressure relief and water discharge protection: Equipped with a rapid water discharge valve and explosion-proof pressure relief door to deal with thermal runaway

    (4) Remote safety operation: The control cabinet and water tank are designed separately to ensure personnel safety

    FAQ

    • 1.Why is the seawater immersion test more rigorous than the freshwater immersion test?

    • 2.How does the equipment used in the Tai'an test handle the waste salt water after the test?

    • 3.How can we ensure that the salt concentration remains constant over a long period of testing?

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