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Thermal Runaway Testing Machine for Lithium Batteries | China Suppliers & Factory for Safety Risk Assessment
Name |
Thermal Runaway Testing Machine |
|
Model |
TA-RSK-PC |
|
Control Method |
Remote computer control + video surveillance |
|
Trigger Mode |
Overcharge and heating modes (standard) |
|
DC Overcharge Trigger Control Parameters |
Control Object |
Overcharge control of individual battery cells |
Control Method |
Computer programming control |
|
Controller |
Programmable intelligent DC power supply |
|
Number of overcharge mode channels |
1 channel |
|
Overcharge voltage range |
0～10V adjustable（customized） |
|
Overcharge voltage accuracy |
≤0.3%+2LSB |
|
Overcharge voltage resolution |
0.001V |
|
Overcharge current range |
0～300A adjustable（customized） |
|
Overcharge current accuracy |
≤0.3%+2LSB |
|
Overcharge current resolution |
0.1A |
|
Exchange Heating Trigger Control Parameters |
Control Object |
Heating element: Heating plate (maximum power 3kW) |
Control Mode |
Computer programming control 1: Controllable rate control: 4–7 ℃/min; Adjustable temperature rise rate 2: Multi step or power progressive control can be performed on the power of each heating plate, such as power progressive control from 50W/min to 500W/min; Power can be set arbitrarily 3: Synchronize the generation of curves to reflect the testing status more realistically and intuitively |
|
Controller |
Programmable intelligent AC variable frequency power supply |
|
Channels |
1 channel AC220V–3kW |
|
Output |
Phase: 1Ø 2W Phase voltage: Low 0–150VAC / High 0–300VAC Frequency: 45–200Hz, 0.1 Step Max current: L=200V–25A / H=400V–12.5A |
|
LED Display |
Voltage Vrms、Current Arms、Frequency Fre、Power Wattage、Power Factor PF |
|
Power supply stabilization rate |
0.1% |
|
Load regulation |
1% |
|
Measurement accuracy |
Voltage: 0.5%FS+5dgt Current: 0.5%FS+5dgt Power: 0.5%FS+5dgt Frequency: 0.01%FS+5dgt |
|
Set accuracy |
Voltage: 1%FS Frequency: 0.1%FS |
|
Current limiting setting |
0–Max Current (Power protection for exceeding current setting value, stop output) |
|
Protection |
Over Current, Over Temp |
|
Communication interface |
RS232C |
|
Data Acquisition System |
Voltage acquisition channel: 2 channels |
|
Voltage collection range: 0–10V | ||
Voltage acquisition accuracy: ≤0.2%FSR | ||
Voltage acquisition frequency: 50Hz | ||
Temperature acquisition channel: 4 channels | ||
Temp collection range: 0～800℃ | ||
Temp acquisition accuracy: ±1℃ | ||
Temp acquisition frequency: 50Hz | ||
Monitor System |
Camera resolution: 1080P, 5 million pixels |
|
Explosion Proof Box (optional) |
(1) Volume: 1m³ / 1.5m³ / 2m³ customizable (2) Steel plate thickness: 5mm / 8mm / 10mm; Single or double layered, customizable |
|
Equipment Size |
Power control host: W750 × D750 × H1200 mm Customized explosion-proof box size |
|
Equipment Weight |
Power control host: 50kg Explosion proof box: 0.5t～2t (optional) |
|
Equipment Power Supply |
AC220V / AC380V |
|
Total Power |
4KW |
|
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Needle Penetration Trigger Equipped with various diameters ranging from 3mm to 8mm steel needles, it supports high-precision displacement control and adjustable puncture speed, precisely simulating the internal short circuit caused by foreign object puncture.
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High-Temperature Heating Using ceramic heating, flexible heating sheets or induction heating methods, it can rapidly increase the temperature from room temperature to the heat runaway trigger point, with precise and stable temperature control.
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Overcharge Trigger The built-in high current and high voltage charging and discharging interface enables direct triggering of overcharge and overdischarge and other types of electrical abuse.
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Laser Triggering By leveraging the high energy density characteristic of lasers, we can achieve localized, non-contact, and precise thermal triggering.
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Explosion-Proof Structural Design Utilizing high-strength stainless steel inner tank combined with reinforced frame structure, it can withstand the instantaneous shock pressure generated by battery thermal runaway.
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Pressure Relief Window / Explosion-Proof Door Equipped with a mechanical automatic pressure relief device, which opens quickly to release pressure in case of overpressure.
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Exhaust Gas Treatment System Supports built-in or external smoke gas purification units, which can effectively filter out toxic and corrosive gases such as HF and CO.
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Fire Extinguishing and Cooling System Equipped with automatic fire suppression spraying and emergency nitrogen blowing functions, which can quickly suppress the fire.
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Multi-Channel Temperature Monitoring Supports 16/32 channels of K/T type thermocouples, for real-time collection of battery multi-point temperatures.
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Voltage and Pressure Monitoring Synchronously records voltage drops and changes in cabin pressure.
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Gas Composition Analysis Optional gas analyzer can be equipped to monitor concentrations of H₂, O₂, CO, etc.
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Synchronized Curve Display Video and temperature, pressure, and electrical signals are displayed simultaneously in real time.
The inner liner is made of 304/316 corrosion-resistant stainless steel, which can be directly cleaned with a high-pressure water gun, making maintenance very convenient.
Modular Design for Wearable Parts: The needle assembly and heating plate are both of quick-change structure, making replacement easy.
Just clean up the combustion residue in time and check the sensor lines, and the equipment can undergo multiple repeated thermal runaway tests, eliminating the need for frequent factory repairs.
1. Displacement control: Servo motor drives the needle, with an accuracy of ±0.1mm
2. Temperature control compensation: PID constant temperature regulation, eliminating environmental errors
The equipment is equipped with a dedicated smoke treatment interface, which can be linked to the laboratory scrubber or purification system. After the test, it will automatically expel the air forcefully, and the exhaust gas will be filtered through multiple stages including activated carbon and alkaline washing, achieving compliance with emission standards and protecting the laboratory environment and personnel safety.